BOILERMAKING
INDUCTION Organization history, mission and visionAuthority structure Responsibilities DocumentationAccommodationRules and regulationsWorking hoursLeave and absenceDisciplinary proceduresTransportSecuritySport and recreational facilitiesSAFETYSafe environment Safety attitudesReport safety mattersSafety inspectionsSafety representativesUnsafe acts and conditionsInjuriesFirst aid boxFirst aid officersPersonal protective clothing and equipmentPersonal hygieneHousekeepingGeneral house hold rulesBENCH WORKSafety regulationsIdentify use and maintain hand tools Introduction to micro measuringIdentify measuring equipmentSelect and use measuring equipmentCare for and maintain measuring equipmentFiling of workpiecesMarking off of workpiecesUse and care of a hacksawDrilling of workpiecesReaming of holesTapping of internal screw threadsCutting of external screw threadsBASIC LIFTING TECHNIQUES Recall overhead crane hand signalsDemonstrate overhead crane hand signalsUse of different lifting equipment: Chain block ShacklesRope slingsENGINEERING DRAWINGS AND STRUCTURAL SKETCHESInterpret engineering and fabrication drawingsProduce fabrication drawingsInterpret and produce pipe isometric drawingsProduce structural sketchesList structural componentsCompile a material listOXY-ACETYLENE AND PLASMA CUTTING Safety rules and regulations for gas cuttingIdentify and select cutting equipment and components Setup cutting equipmentCutting ferrous and nonferrous materials to specificationsUsing a radial cutterUsing a profile cutting machineOXY-ACETYLENE GAS WELDING AND BRAZING Safety rules and regulations for gas weldingIdentify and explain the use of gas welding equipment and componentsSetup gas welding and brazing equipmentSelect and examine relivant gas welding rods and brazing flux Prepare material and equipment for weldingWeld and braze steel plates in all positionsIdentify weld defects and explain their causes and how to rectify defectsMaintain oxy-acetylene equipmentARC WELDING Safety rules and regulations for arc welding Identify and explain the use of arc welding equipment and componentsSetup arc welding machines and equipmentSelect arc welding electrodesPrepare material and equipment for weldingWeld steel plates in all positionsIdentify weld defects and explain their causesMaintain arc welding equipmentTRADE RELATED MACHINES AND POWER TOOLS Select use and care for power toolsOperate a guillotineOperate a bending pressOperate a plate rolling machineOperate a punch and shearing machineOperate a power saw Operate a drilling machineDEVELOP AND FABRICATE PLATE AND PIPE COMPONENTSParallel line developmentsRadial line developments Triangulation developments MARK OFF FABRICATE AND ASSEMBLE STEEL STRUCTURES Lay-out and fabricate gusset plate jointsLay-out and fabricate a column baseLay-out and fabricate roof trussesLay-out and fabricate chutesAssemble structures