BOILERMAKING

INDUCTION

Organization history, mission and vision
Authority structure
Responsibilities
Documentation
Accommodation
Rules and regulations
Working hours
Leave and absence
Disciplinary procedures
Transport
Security
Sport and recreational facilities

SAFETY

Safe environment
Safety attitudes
Report safety matters
Safety inspections
Safety representatives
Unsafe acts and conditions
Injuries
First aid box
First aid officers
Personal protective clothing and equipment
Personal hygiene
Housekeeping
General house hold rules

BENCH WORK

Safety regulations
Identify use and maintain hand tools
Introduction to micro measuring
Identify measuring equipment
Select and use measuring equipment
Care for and maintain measuring equipment
Filing of workpieces
Marking off of workpieces
Use and care of a hacksaw
Drilling of workpieces
Reaming of holes
Tapping of internal  screw threads
Cutting of external screw threads

BASIC LIFTING TECHNIQUES 

Recall overhead crane hand signals
Demonstrate overhead crane hand signals
Use of different lifting equipment:   

Chain block
Shackles
Rope slings

ENGINEERING DRAWINGS AND STRUCTURAL SKETCHES

Interpret engineering and fabrication drawings
Produce fabrication drawings
Interpret and produce pipe isometric drawings
Produce structural sketches
List structural components
Compile a material list

OXY-ACETYLENE AND PLASMA CUTTING


Safety rules and regulations for gas cutting
Identify and select cutting equipment and components
Setup cutting equipment
Cutting ferrous and nonferrous materials to specifications
Using a radial cutter
Using a profile cutting machine

OXY-ACETYLENE GAS WELDING AND BRAZING

Safety rules and regulations for gas welding
Identify and explain the use of gas welding equipment and components
Setup gas welding and brazing equipment
Select and examine relivant gas welding rods and brazing flux
Prepare material and equipment for welding
Weld and braze steel plates in all positions
Identify weld defects and explain their causes and how to rectify defects
Maintain oxy-acetylene equipment

ARC WELDING

Safety rules and regulations for arc welding
Identify and explain the use of arc welding equipment and components
Setup arc welding machines and equipment
Select arc welding electrodes
Prepare material and equipment for welding
Weld steel plates in all positions
Identify weld defects and explain their causes
Maintain arc welding equipment

TRADE RELATED MACHINES AND POWER TOOLS

Select use and care for power tools
Operate a guillotine
Operate a bending press
Operate a plate rolling machine
Operate a punch and shearing machine
Operate a power saw
Operate a drilling machine

DEVELOP AND FABRICATE PLATE AND PIPE COMPONENTS

Parallel line developments
Radial line developments
Triangulation developments

MARK OFF FABRICATE AND ASSEMBLE STEEL STRUCTURES

Lay-out and fabricate gusset plate joints
Lay-out and fabricate a column base
Lay-out and fabricate roof trusses
Lay-out and fabricate chutes
Assemble structures



Copyright Necsa 2012