Advanced Manufacturing

Advanced Manufacturing

Advanced Manufacturing (AM) is a department of NECSA that specialises in heavy engineering and manufacturing of industrial components. It is one of the few organisations in Africa that has acquired the ASME III Nuclear Certification.

 

NM has been in the industry since 1962 and has been active in the following industries:

  • Power
  • Petroleum
  • Chemical
  • Nuclear
  • Mining Industry
  • Processing Plants

Mining & Engineering

Chemicals

Nuclear & Projects

Processing Plants

Petroleum Industry

Power Industry

Advanced Manufacturing specialises in the design and manufacturing of the following:

  • ASME III Components
  • High quality grade components
  • Pressure Vessels
  • Shell & Heat Exchangers
  • Distillation Columns
  • Tanks and Piping Systems
  • Support Structures
  • High Temperature Reaction Chambers
  • Hi-Tech fabrication
  • UF6 Cylinders
  • Valves

 

Advanced Manufacturing have design and draughting capabilities to design and manufacture in accordance with:

ASME III Certificates:

NS – Class 1, 2 and 3 & MC fabrication without design responsibility and with design responsibility for supports

ASME NPT – Class 1,2,3 CS and MC fabrication without design responsibility and fabrication with design responsibility and fabrication with design responsibility for Class 1, 2, 23, CS & MC appurteness and as a Material Organisation supplying ferrous and non-ferrous material.

ASME NA- Class 1,2 and 3 shop assembly

ASME N – Construction of Class 1,2,3 & MC vessels; Class 1,2,3 valves and piping systems;

Class 2&3 storage tanks; Class CS core support structures; and Class 1,2 & 3 shop assembly

ASMEVIII –U Stamp: Manufacture of pressure vessels

Certifications

ØISO 3834 – Welding Processes

ISO 9001:2015

 

MANUFACTURING FACILITIES

Advanced Manufacturing has facilities specializing in heavy engineering and manufacturing of power generation components and the training of technical resources.

Manufacturing Facilities

51 000 m2 of manufacturing area

Handling capacity of up to 140 tons

Rolling and bending capability of up to 70mm thickness

Welding of all grades of stainless steels, aluminium, titanium, duplex steels, carbon steels and other high alloys

“Clean room” facility for fabrication of high exotic material equipment * Workshop area 12 600 m2

Max Dimensional capability of equipment  fabricated under roof at present is 25m long x 6m dia.

Sandblasting & Painting bays.

Workshops

  • Building A2
  • Building A West
  • Building A Clean Area
  • Building A cast Area

NDE FACILITIES

Nuclear Manufacturing has the following in-house capability
  • Dimensional inspection facilities
  • Liquid Penetrant Testing (PT)
  • NDE: X-Ray Testing (RT)
  • Magnetic Testing (MT)
  • Visual Testing (VT)
  • Physical Test Laboratory-Material test facility
Advanced Manufacturing outsourced tests
  • Ultrasonic Testing
  • Tensile
  • Hardness
  • Bending

NDE PERSONNEL

Advanced Manufacturing has the following NDE Personnel

  • Two trainee Level I inspectors for (RT) & (PT)
  • One Level II inspector (RT), (MT) & (PT)
  • One Level II inspector (VT)
  • One Level III inspector (RT), (MT), (UT), (VT) & (PT) [Not full time]

ASME V Certifications

  • ASME V certification requirements for Level I, II and III are prescribed in the QA ASME III Manual
  • NM-QAP9-PRO-0004 Procedure for Qualification and Certification of NDE Personnel
  • NM-QAP9-PRO-0005 Procedure for Control of NDE Methods and Procedures

PRESSURE VESSELS

Advanced Manufacturing has the following NDE Personnel

  • Two trainee Level I inspectors for (RT) & (PT)
  • One Level II inspector (RT), (MT) & (PT)
  • One Level II inspector (VT)
  • One Level III inspector (RT), (MT), (UT), (VT) & (PT) [Not full time]

ASME V Certifications

  • ASME V certification requirements for Level I, II and III are prescribed in the QA ASME III Manual
  • NM-QAP9-PRO-0004 Procedure for Qualification and Certification of NDE Personnel
  • NM-QAP9-PRO-0005 Procedure for Control of NDE Methods and Procedures

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